Customized Fabrications

Client-specific engineered solutions

Client-Specific Engineered Solutions refer to custom-designed equipment, systems, or process packages developed to meet the unique operational, safety, and performance requirements of a specific customer. These solutions are created through detailed engineering, site study, process evaluation, and custom fabrication to ensure seamless integration with existing systems.

Such engineered systems are widely used in chemical, pharmaceutical, food, dyes, agrochemical, petrochemical, and manufacturing industries, where standard equipment may not meet process needs.

✔ Tailor-made design based on process parameters
✔ Optimized performance, energy efficiency, and safety
✔ Integration with plant utilities, automation & layout
✔ Ensures regulatory compliance (GMP, ATEX, CE, etc.)
✔ Delivered as complete engineered packages (skid-mounted or standalone)

Typical Solutions Include:

  • Customized reactor & filtration systems
  • Tailor-made material handling and transfer systems
  • Custom drying, mixing, heating or cooling units

A. Engineering & Design Basis

ParameterSpecification
Input DataProcess flow diagram, material data sheet, heat/mass balance
Design StandardsASME, DIN, IS, CE, ATEX, GMP/cGMP
Customization ScopeMechanical + electrical + automation + layout

 

B. Materials of Construction (MOC)

ComponentOptions
Contact PartsSS304, SS316/316L, Hastelloy, Duplex SS, Titanium, MS, Alloy steel
Non-contact PartsMS painted, SS304
Seals & GasketsPTFE, EPDM, Viton, Silicone, FDA-grade options
Surface FinishBead-blast, Matt, Mirror polish (0.4–0.8 μm Ra for GMP)

 

C. Mechanical Design

ParameterTypical Range
Operating PressureFull vacuum to 25 bar
Operating Temperature-20°C to 300°C
Capacities5 L to 100,000+ L (system-dependent)
Construction TypeSkid-mounted, modular, standalone, integrated
SupportsFrame, structure, mobile base, floor-mounted

 

D. System Components (as applicable)

  • Vessels, tanks, mixers, pumps, heat exchangers
  • Filters, dryers, centrifuges, conveyors
  • Valves, piping, manifolds
  • Transfer systems (screw, pneumatic, vacuum, gravity)
  • Instrumentation panels & sensors
  • Utility connections (steam, air, water, solvent, nitrogen)

 

E. Automation & Controls

FeatureSpecification
Control SystemPLC / HMI / SCADA
Automation LevelManual, semi-automatic, fully automatic
SensorsPressure, temperature, flow, level, load cell, speed
Data ManagementBatch logs, alarms, audit trails (as required)
Compliance21 CFR Part 11 (optional for pharma)

 

F. Safety & Compliance

  • ATEX/Flameproof design for hazardous zones
  • Earthing, bonding & static dissipation
  • Overload, overpressure & thermal protection
  • Safety guards, e-stops, interlocks
  • Emission controls & containment for volatile materials

 

G. Testing & Documentation

Document / TestDeliverable
DrawingsGA, P&ID, fabrication drawings
CertificatesMTCs, passivation, surface finish reports
TestingHydro test, pneumatic test, load test, leak test
FAT/SATFull functional testing
ValidationIQ/OQ protocols (pharma option)

 

H. Optional Features

  • CIP/SIP integration
  • Insulation & cladding
  • Nitrogen blanketing
  • Vacuum system
  • Remote monitoring & IoT connectivity
  • Noise reduction & vibration control design

 

A. Engineering & Design Basis

ParameterSpecification
Input DataProcess flow diagram, material data sheet, heat/mass balance
Design StandardsASME, DIN, IS, CE, ATEX, GMP/cGMP
Customization ScopeMechanical + electrical + automation + layout

 

B. Materials of Construction (MOC)

ComponentOptions
Contact PartsSS304, SS316/316L, Hastelloy, Duplex SS, Titanium, MS, Alloy steel
Non-contact PartsMS painted, SS304
Seals & GasketsPTFE, EPDM, Viton, Silicone, FDA-grade options
Surface FinishBead-blast, Matt, Mirror polish (0.4–0.8 μm Ra for GMP)

 

C. Mechanical Design

ParameterTypical Range
Operating PressureFull vacuum to 25 bar
Operating Temperature-20°C to 300°C
Capacities5 L to 100,000+ L (system-dependent)
Construction TypeSkid-mounted, modular, standalone, integrated
SupportsFrame, structure, mobile base, floor-mounted

 

D. System Components (as applicable)

  • Vessels, tanks, mixers, pumps, heat exchangers
  • Filters, dryers, centrifuges, conveyors
  • Valves, piping, manifolds
  • Transfer systems (screw, pneumatic, vacuum, gravity)
  • Instrumentation panels & sensors
  • Utility connections (steam, air, water, solvent, nitrogen)

 

E. Automation & Controls

FeatureSpecification
Control SystemPLC / HMI / SCADA
Automation LevelManual, semi-automatic, fully automatic
SensorsPressure, temperature, flow, level, load cell, speed
Data ManagementBatch logs, alarms, audit trails (as required)
Compliance21 CFR Part 11 (optional for pharma)

 

F. Safety & Compliance

  • ATEX/Flameproof design for hazardous zones
  • Earthing, bonding & static dissipation
  • Overload, overpressure & thermal protection
  • Safety guards, e-stops, interlocks
  • Emission controls & containment for volatile materials

 

G. Testing & Documentation

Document / TestDeliverable
DrawingsGA, P&ID, fabrication drawings
CertificatesMTCs, passivation, surface finish reports
TestingHydro test, pneumatic test, load test, leak test
FAT/SATFull functional testing
ValidationIQ/OQ protocols (pharma option)

 

H. Optional Features

  • CIP/SIP integration
  • Insulation & cladding
  • Nitrogen blanketing
  • Vacuum system
  • Remote monitoring & IoT connectivity
  • Noise reduction & vibration control design

 

  • Robust industrial construction
  • Low maintenance
  • Energy efficient

Applications and industry use-cases for this product are described here.